Start with the problem.
Six situations a quality team runs into every month. Each one opens the first move and the order to work in.
01
Customer complaint
A customer has rejected parts or filed a complaint, and they want a response.
Containment / Is-Is Not / 8D02Repeat defect
The same defect is back after a corrective action that was supposed to fix it.
5-Why / Fishbone / Effectiveness check03Supplier problem
Purchased material or parts arrived nonconforming and are affecting your production.
SCAR / Scorecard / Receiving04Audit finding
An internal, customer or registrar audit raised a nonconformity and you need to respond.
CAR tracker / Root cause / Evidence05New part launch
A new part or process is launching and the PPAP is due.
PFMEA / Control Plan / FAI06Process drifting
A characteristic is trending, capability is dropping, or results are inconsistent.
SPC / Capability / Gage R&R